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Standard Ics - Quad Flat Packages
QFP has a wide range of lead counts starting from 44 leads and going to as high as 256 leads. The more popular lead counts in QFP are 64, 80, 100, 144, 160, and 208. There are many challenges in manufacturing QFP lead frames because of its delicate and fine features.
The inner leads are long and flimsy, thus the leads very susceptible to movement or shifting. Taping is used to hold the leads in place, but the inert requirement of the tape material adds significant cost to the lead frames. Stamping tools used in mass-producing these high count lead frames (160 and above) are enormous, costly, and difficult to maintain and therefore chemical etching is often the better alternative method used than stamping.

 

 

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