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Leadframes
 
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QFNs
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Standard Ics
- Quad Flat Packages
- Small Outlines
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Power Leadframes
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L1 Treated Leadframes
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Ni-Pd-Au Leadframes
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Riveted Leadframes
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Laser Welded Leadframes
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Resistance Welded Leadframes
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Power Leadframes

Application

This semiconductor device is mainly used as a switch in power electronics converters. The command signal being the voltage is applied between gate and source terminal.


The device generates almost no loss (little heat generation), which lends the power supply fast response, excellent linearity, and high efficiency.

Example: MOSFET (Metal Oxide Silicon Field Effect Transistor)

   
Product Design

There are several different designs for a Power Leadframe. Typical for them is a big & thick Heatsink, which is mainly needed to dissipate the heat and as well to carry the silicon chip. The lead count starts with two & goes up to 7 Leads. The most common product stamped & delivered to the Semiconductor Industry is a TO220 in dual gauge form.
Example: TO220 standard & TO220 IDF

TO220 standard
TO220 IDF

 

Raw Materials

In order to give the best properties to a Power Leadframe (high conductivity & easy dissipation of heat), a pure Copper is used as base material, which has minimum 99.8% of Cu and only little impurities like Iron, Nickel or Phosphorous. Today’s market requires two different material forms: Dual gauge material and Single gauge material

Dual gauge material is a material, which has two different thicknesses. The thin material area is created either by milling, by hammering or by a rolling process
Example: Dual gauge material milled

Single gauge material has the same thickness all over the Leadframe, same as IC or Discrete products.

Beside the material form, there are varieties on the plating requirements. Till today, most Power Leadframe has Nickel-Nickel Phosphorous plating. This plating process is done before the stamping (called pre-plating), which leads to bare Copper edges on the finished product.

The current market trend is moving towards the direction of bare Copper, which means no plating at all.

 

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